Custom Box Build
Assembly Services

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Comprehensive and Flexible
Box-Build Assembly Offerings

Box build assembly in electronics manufacturing involves integrating various electronic components into an enclosure or housing to create a finished product.

In addition to PCB assembly services, we are also an electronic box manufacturer, providing a full range of electrical and mechanical box build assembly services tailored to your unique requirements. Our offerings include sub-system and complete box/system assembly services.

With extensive experience and state-of-the-art capabilities, we deliver a total turnkey manufacturing solution for even the most complex and configurable box build requirements. We are flexible in accommodating turnkey, consignment, and hybrid material solutions based on customer preferences.

Regardless of the production volume, we offer OEM customers comprehensive box build services, including build-to-order (BTO), configure-to-order (CTO), software configurations, loading, and final testing to meet exact specifications.

Examples of Box-Build Assembly & System Integration We have successfully assembled products such as medical devices, optical networking equipment, military-grade portable servers, WiMax wireless routers, electric vehicle charging stations, and more.

Examples of our Box Build Assembly Projects

Military Portable Server

F1-Electronics Box Build Assembly Manufacturing

Medical Device

F2-Electronics Box Build Assembly Manufacturing

Medical Laser Equipment

F3-Electronics Box Build Assembly Manufacturing

We provide a full electrical and mechanical box build assembly service tailor made to your needs.

Box Build Assembly Process

Box Build Assembly is an electromechanical assembly process, include:

  • Sub-Level Product Assembly
  • Design and engineering for mechanical components (injection molding, die casting, etc.)
  • Enclosure Fabrication,
  • installation of components and sub-assemblies
  • Routing of Cabling or Wire Harnesses,
  • System Level Assembly
  • Software Loading and Product Configuration
  • Functional Testing
  • Complete Product Testing & Burn-In
  • Custom testing systems with integrated software and hardware solutions.
  • Packaging & Labeling
  • Warehousing, Order Fulfillment, and Traceability
  • Custom tooling and fixtures
  • Build-to-order and configure-to-order (BTO & CTO)
  • Direct shipment to point of sale
  • Full turnkey solution

Software Loading and Functional Test after Box Build

Box Build
Software Loading

F4-Box Build Software Loading

Box Build
Assembly-test

F4-Electronics Box Build Assembly Manufacturing

Live Burn-In Test

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Required Information for
a Box Build Assembly Quote

Providing the right information up front will help you get the job done right at the first time.

  • BOM (Bill of Material) for box level components (consign or turnkey)
  • 3D CAD box assembly drawing
  • Circuit diagrams (Electrical systems schematics)
  • Test procedure and estimated time
  • Tooling and fixtures
  • Special testing equipment
  • Size and weight of the unit
  • Detailed build instructions
  • Sample unit if available
  • Testing: basic electrical safety testing, functionality testing
  • Acceptance Criteria
  • Any other special instructions

Box Build / System Assembly - Q&A

Please click the question to get the answer.

What is box build assembly in electronics manufacturing?

Box build assembly involves assembling and integrating electronic components within an enclosure to create a functional product.

Why is box build assembly important?

It allows for the creation of complete, fully functional electronic devices by incorporating various components within a housing.

What questions should I ask a contract electronics manufacturer about box build assembly?

Questions might involve ISO certifications, assembly capabilities, quality control measures, and experience with similar projects.

How can I improve the box build assembly process?

Enhance assembly efficiency by optimizing workflows, ensuring high standards of assembly, and utilizing best practices.

Are there specific standards or certifications important for box build assembly?

ISO certifications ensure quality and compliance in the assembly process, reflecting the manufacturer's adherence to industry standards.

What role do PCB assemblies play in box build assembly?

PCB assemblies are pivotal in connecting electronic components, enabling functionality within the device.

Can box build assembly expedite the manufacturing process?

Yes, integrating components into an enclosure streamlines the production of finished products, enhancing efficiency.

What are the basic steps in the electronic manufacturing process related to box build assembly?

These steps might include design, sourcing components, PCB assembly, testing, box build assembly, and quality control.

Is there any relation between SMT assembly and box build assembly?

SMT assembly might be a component of box build assembly, contributing to the integration of surface-mount components on PCBs.

Where can I find more information about PCB and assembly services?

FAQs provided by manufacturers offer insights into the PCB manufacturing and assembly process.

Box Build / System Assembly
with Oustanding Engineering & Manfacturing Support

FDA medical regulations for PCB ISO9001 quality standards for PCB manufacturing ISO13485 medical quality standards for medical manufacturing ITAR regulations relating to PCB assembly UL quality safety standard for circuit board assembly IPC industry quality standards for PCB boards

Contact Information: Sparqtron Corporation
Tel: 1-510-657-7198 EXT. 200, eMail: info@sparqtron.com

Address: 5079 Brandin Court, Fremont, California CA 94538, USA
(In Silicon Valley, San Francisco Bay Area, near San Jose, California)


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