Custom Box Build and Assembly Services

Electronics Box Build Assembly Manufacturing

Box build assembly in electronics manufacturing involves integrating various electronic components into an enclosure or housing to create a finished product.

Other than PCB assembly services, we are also an electronic box manufacturer, we provide a full electrical and mechanical box build assembly service tailor made to your unique requirements. We offer sub-system and complete box/system assembly services.

We are well equipped and experienced in providing a total turnkey manufacturing solution for highly complex and configurable box build requirements. We are flexible to accept turnkey, consignment, and hybrid material solutions per customer requirements.

Whatever volume you want to build, we provide OEM customers with complete box build services, with build-to-order (BTO), configurate-to-order(CTO), software configurations, loading, final test to specifications.

Box-Build Assembly & System Integration
Examples of some products we have built including medical device equipments, optical networking products, military portable server, WiMax wireless router, electric vehicle car charging station, etc.

Examples of our Box Build Assembly Projects

Military Portable Server

F1-Electronics Box Build Assembly Manufacturing

Medical Device

F2-Electronics Box Build Assembly Manufacturing

Medical Laser Equipment

F3-Electronics Box Build Assembly Manufacturing

Box Build Assembly Process

Box Build Assembly is an electromechanical assembly process, include:

Sub-Level Product Assembly
Design and engineering for mechanical components (injection molding, die casting, etc.)
Enclosure Fabrication,
installation of components and sub-assemblies
Routing of Cabling or Wire Harnesses,
System Level Assembly
Software Loading and Product Configuration
Functional Testing
Complete Product Testing & Burn-In
Custom testing systems with integrated software and hardware solutions.
Packaging & Labeling
Warehousing, Order Fulfillment, and Traceability
Custom tooling and fixtures
Build-to-order and configure-to-order (BTO & CTO)
Direct shipment to point of sale
Full turnkey solution

Software Loading and Functional Test after Box Build

Box Build
Software Loading

Box Build
Assembly-test

F4-Electronics Box Build Assembly Manufacturing

Live Burn-In Test

Required Information for a Box Build Assembly Quote

Providing the right information up front will help you get the job done right at the first time.

BOM (Bill of Material) for box level components (consign or turnkey)
3D CAD box assembly drawing
Circuit diagrams (Electrical systems schematics)
Test procedure and estimated time
Tooling and fixtures
Special testing equipment
Size and weight of the unit
Detailed build instructions
Sample unit if available
Testing: basic electrical safety testing, functionality testing
Acceptance Criteria
Any other special instructions

Please click the question to get the answer.

What is box build assembly in electronics manufacturing?

Why is box build assembly important?

What questions should I ask a contract electronics manufacturer about box build assembly?

How can I improve the box build assembly process?

Are there specific standards or certifications important for box build assembly?

What role do PCB assemblies play in box build assembly?

Can box build assembly expedite the manufacturing process?

What are the basic steps in the electronic manufacturing process related to box build assembly?

Is there any relation between SMT assembly and box build assembly?

Where can I find more information about PCB and assembly services?

ISO9001- electronics manufacturing services

ISO13485- electronic contract manufacturing

Box Build / System Assembly

with Oustanding Engineering & Manfacturing Support

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Sparqtron Corporation Tel: 1-510-657-7198 EXT. 200, info@sparqtron.com
Address: 5079 Brandin Court, Fremont, California CA 94538, USA
(San Francisco Bay Area, near San Jose, California)